Singer 6235 Parts Manual

The Singer 6235 is a versatile sewing machine model designed for home use, featuring a range of stitch patterns, adjustable tension, built-in buttonholer, and drop-in bobbin system. This parts manual provides detailed information on component identification, replacement parts, assembly instructions, maintenance procedures, and troubleshooting guidance. Below are key sections covering parts diagrams, specifications, installation, operation, care, and support.

1. Parts Overview & Diagrams 2. Machine Specifications 3. Installation & Setup 4. Component Identification 5. Replacement Parts List 6. Assembly Instructions 7. Maintenance & Lubrication 8. Operational Guidelines 9. Care & Cleaning 10. Regulatory & Safety Information 11. Troubleshooting & Support

Parts Overview & Diagrams

Key components: Needle assembly, Bobbin case, Presser foot, Tension discs, Stitch selector, Handwheel, Feed dogs, Thread take-up lever, Face plate, Motor assembly.

Component	Description
Needle assembly	Includes needle clamp, screw, and needle
Bobbin case	Holds bobbin for lower thread
Presser foot	Holds fabric in place during sewing
Tension discs	Controls upper thread tension
Stitch selector	Dial for choosing stitch patterns
Handwheel	Manual control of needle movement
Feed dogs	Moves fabric under presser foot
Thread take-up lever	Controls thread flow during stitching
Face plate	Covers internal mechanisms
Motor assembly	Powers machine operation

Machine Specifications

Model: Singer 6235.
Stitch Patterns: Straight, zigzag, stretch, decorative stitches.
Stitch Length: Adjustable up to 4mm.
Stitch Width: Adjustable up to 5mm.
Buttonholes: One-step automatic.
Bobbin: Class 15 drop-in.
Needle System: 130/705H.
Power Requirements: 120V AC, 60Hz.
Weight: Approximately 12 lbs.
Dimensions: 15" x 7" x 12".

Installation & Setup

Unpack machine and accessories. Place on stable, flat surface.

Attach power cord: Plug into machine and wall outlet.
Install foot controller: Connect to machine port.
Thread machine: Follow threading guide on machine.
Insert bobbin: Place bobbin in case, thread through slot.
Select stitch: Turn stitch selector to desired pattern.
Test run: Sew on scrap fabric to ensure proper operation.

WARNING! Keep fingers away from needle during operation. Unplug before maintenance.

Component Identification

Refer to diagram for part locations. Front Panel: Stitch selector, Stitch length dial, Reverse stitch button, Bobbin winder. Top Cover: Handwheel, Spool pins, Thread guide. Needle Area: Needle clamp, Presser foot, Feed dogs.

Internal Parts: Hook assembly, Drive belt, Gear train, Motor brushes.

Accessories: All-purpose foot, Zipper foot, Buttonhole foot, Seam ripper, Screwdriver, Bobbins, Needles.

Replacement Parts List

Part Number	Description	Quantity
6235-001	Needle clamp assembly	1
6235-002	Bobbin case	1
6235-003	Presser foot holder	1
6235-004	Tension spring	2
6235-005	Stitch selector dial	1
6235-006	Handwheel knob	1
6235-007	Feed dog assembly	1
6235-008	Thread take-up lever	1
6235-009	Face plate cover	1
6235-010	Motor brush set	2
6235-011	Drive belt	1
6235-012	Light bulb	1

Assembly Instructions

For part replacement or reassembly after service.

Ensure machine is unplugged and turned off.
Remove face plate screws using provided screwdriver.
Carefully lift off face plate to access internal parts.
Align replacement part with mounting points.
Secure with appropriate screws (do not overtighten).
Replace face plate and tighten screws.
Test operation on scrap fabric before regular use.

CAUTION! Use only Singer-approved replacement parts. Incorrect assembly may cause damage.

Maintenance & Lubrication

Regular maintenance ensures optimal performance.

Clean lint and dust: Use small brush to remove debris from feed dogs, bobbin area, and tension discs.
Oil moving parts: Apply 1-2 drops of sewing machine oil to hook race, needle bar, and presser foot bar.
Check belt tension: Ensure drive belt is snug but not overly tight.
Inspect motor brushes: Replace if worn below 1/4 inch.
Test stitch quality: Sew on scrap fabric to verify proper tension and stitch formation.

Frequency: Clean after every 8 hours of use. Oil every 3 months or as needed.

Operational Guidelines

Proper use extends machine life.

Always use correct needle for fabric type.
Match thread weight to needle size.
Adjust tension based on fabric thickness.
Use appropriate presser foot for each function.
Do not force fabric; let feed dogs move it.
Turn handwheel toward you only.
Keep work area well-lit.

Tip: Practice new stitches on scrap fabric before sewing project.

Care & Cleaning

Unplug machine before cleaning. Use soft, dry cloth for exterior. Use small brush for interior.

CAUTION! Do not use compressed air; it can force lint deeper into mechanism. Never immerse machine in water.

Regulatory & Safety Information

UL Listed: Complies with UL safety standards. FCC Part 15: Class B digital device. Copyright © Singer Manufacturing Company. All trademarks are property of Singer. For genuine parts and accessories, visit authorized Singer dealers or www.singer.com. Keep manual for future reference.

Troubleshooting & Support

Symptom	Possible Cause	Corrective Action
Machine won't start	Power connection	Check power cord; ensure outlet works; check foot controller connection.
Needle breaks	Wrong needle/bent needle	Replace with correct needle; ensure properly inserted; don't pull fabric.
Uneven stitches	Tension/threading	Rethread top and bobbin; adjust tension; clean tension discs.
Thread bunching	Bobbin threading	Remove bobbin; rethread correctly; ensure bobbin case inserted properly.
Machine jams	Thread jam/lint	Turn handwheel to free needle; remove throat plate; clean lint.
Noisy operation	Lack of oil/lint	Oil moving parts; clean lint; check for loose parts.
Light not working	Bulb burnt out	Replace with Singer-approved bulb (Part 6235-012).

Service: For repairs beyond basic maintenance, contact authorized Singer service center.

Support: 1-800-4-SINGER; www.singer.com