Singer 6105 Service Manual

The Singer 6105 is a versatile sewing machine designed for home use, featuring multiple stitch patterns, adjustable stitch length and width, built-in buttonholer, free arm capability, and a drop feed for darning and embroidery. This service manual provides detailed information for technicians on safety procedures, machine specifications, disassembly, troubleshooting, lubrication, and reassembly. Below are key sections covering all aspects of service and maintenance.

1. Safety Precautions 2. Machine Specifications 3. Tools Required 4. External Parts Identification 5. Internal Mechanism Overview 6. Disassembly Procedure 7. Troubleshooting Common Issues 8. Electrical System Check 9. Lubrication Points & Schedule 10. Reassembly Instructions 11. Adjustment & Calibration 12. Parts List & Diagrams

Safety Precautions

Before servicing, always unplug the machine from the electrical outlet. Work on a clean, well-lit surface. Use proper tools to avoid damage to components.

  1. Electrical Safety: Disconnect power before opening any covers or touching internal components.
  2. Mechanical Safety: Keep fingers clear of moving parts such as the needle bar, hook, and feed dogs.
  3. Component Handling: Handle electronic boards by edges; avoid static discharge.
  4. Workspace: Ensure no loose threads or tools can fall into the machine mechanism.

WARNING! Failure to observe these precautions may result in electric shock, injury, or damage to the machine.

Machine Specifications

Tools Required

Standard sewing machine toolkit plus specific items for the 6105 model.

ToolPurpose
Small Phillips ScrewdriverRemoving case screws
Flat-head ScrewdriverPrying clips, adjusting tension discs
Hex Wrench Set (1.5mm - 4mm)Adjusting needle bar, hook timing
Needle Nose PliersHandling small springs and clips
Lint BrushCleaning internal lint
Machine Oil (Singer Brand)Lubrication
MultimeterTesting electrical continuity
Soft ClothWiping components

External Parts Identification

Key components on the exterior of the Singer 6105.

  1. Handwheel: Controls needle position manually.
  2. Stitch Selector Dial: Chooses stitch pattern.
  3. Stitch Length/Width Dials: Adjusts dimensions of stitch.
  4. Reverse Stitch Lever: Engages reverse sewing.
  5. Presser Foot Lifter: Raises and lowers presser foot.
  6. Drop Feed Lever: Lowers feed dogs for free-motion work.
  7. Bobbin Winder: Winds bobbin automatically.
  8. Thread Tension Dial: Adjusts upper thread tension.
  9. Power Socket & Foot Controller Port: Located on right side.

Internal Mechanism Overview

Primary internal assemblies: Needle Bar Assembly, Hook Assembly, Feed Dog Assembly, Motor & Drive Train, Main Shaft, Tension Assembly, Electronic Control Board.

Drive System: Main shaft driven by motor via belt; converts rotary motion to needle bar and feed dog movements.

Timing Relationship: Critical alignment between needle bar (top dead center) and hook point for loop formation.

Disassembly Procedure

Step-by-step guide to safely disassemble the machine for service.

  1. Unplug machine and remove needle, presser foot, and bobbin case.
  2. Remove top cover screws (4x) and lift off top cover.
  3. Remove front faceplate screws (2x) and carefully detach faceplate.
  4. Remove handwheel set screw and handwheel.
  5. Detach belt cover and remove drive belt from motor pulley.
  6. Unplug connectors from control board (note positions).
  7. Remove needle bar clamp screw and extract needle bar.
  8. Remove hook race cover and extract hook assembly.
  9. Remove feed dog screws and lift out feed dog assembly.

CAUTION! Keep screws and small parts organized in labeled containers.

Troubleshooting Common Issues

SymptomPossible CauseCorrective Action
Machine does not runNo power, faulty foot control, motor issueCheck power outlet, test foot control with multimeter, inspect motor brushes.
Poor stitch formation (skipping)Needle bent, incorrect timing, hook damagedReplace needle, check and adjust needle bar/hook timing, inspect hook for burrs.
Thread bunching underneathIncorrect bobbin threading, tension too looseRethread bobbin, increase upper tension, clean tension discs.
Unusual noiseLack of oil, lint buildup, foreign objectClean and oil machine, remove lint from hook area, inspect for obstructions.
Feed dogs not movingDrop feed engaged, broken partsDisengage drop feed lever, inspect feed dog mechanism for wear or breakage.
Buttonhole not forming correctlyStitch width setting, sensor issueAdjust stitch width to recommended setting, check buttonhole sensor connection.

Electrical System Check

Testing the power supply, foot controller, motor, and control board.

  1. Foot Controller: Use multimeter to check for continuity and variable resistance when pedal is depressed.
  2. Motor: Check brushes for wear (replace if less than 5mm). Test armature for shorts.
  3. Control Board: Visually inspect for burnt components or broken traces. Check input voltage (120V AC).
  4. Wiring Harness: Inspect all connectors for secure fit and wires for breaks.

Tip: Refer to the wiring diagram in the Parts List section for connection details.

Lubrication Points & Schedule

Use only Singer recommended sewing machine oil.

WARNING! Over-oiling can attract lint and cause gumming. Wipe excess oil.

Reassembly Instructions

Reverse of disassembly, paying attention to alignments and torque.

  1. Install feed dog assembly, ensuring it moves freely.
  2. Install hook assembly, aligning timing marks with main shaft.
  3. Install needle bar, setting height so needle eye is level with hook point at top dead center.
  4. Reconnect all electrical connectors to control board.
  5. Install drive belt and adjust tension (slight deflection when pressed).
  6. Replace handwheel and tighten set screw.
  7. Attach faceplate and top cover, secure all screws.
  8. Perform test run without thread to check for smooth operation.

Adjustment & Calibration

Critical adjustments for optimal performance.

Needle Bar Height: With needle at highest position, the eye should be approximately 1mm above the top of the hook.

Hook Timing: The point of the hook should pass through the center of the needle eye when the needle has descended about 2mm from its highest point.

Feed Dog Height: At highest position, teeth should protrude about 0.8mm above the needle plate.

Presser Foot Pressure: Adjust via spring tension screw for even fabric feed.

Parts List & Diagrams

Reference for ordering replacement parts. Key part numbers:

For complete exploded-view diagrams and the full parts list, contact Singer Authorized Service Centers or visit the official parts website.

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